Automobile Manufacturing
Processing scheme of various pipe fittings in the whole vehicle
18CNC-3A1S
Type 18 CNC Pipe Bender
CNC pipe bender
Copper pipe bend
Small pipe bend
servo pipe bend
High speed
This CNC pipe bender is applicable to the processing of metal pipe fittings with a diameter of less than 14mm. With its ultra-high bending speed and bending accuracy, this machine provides customers with stronger market competitiveness.
The machine is reserved with truss robot interface, and can form an automatic bending workstation with an external automatic feeding rack.
Working Principle
The model 4 CNC pipe bending machine adopts two power sources, namely, servo motor and compressed air, to drive the equipment to realize high-speed and accurate digital control of pipe bending.
The disassembly actions of the machine include clamping, bending, core pulling, feeding and pipe turning.
Action flow of full-automatic bending:
Clamping pipe fittings (air driven, including two pipe clamping actions of main clamp and guide clamp);
Elbow (driven by servo motor, elbow is driven by planetary reducer and spiral bevel gear drive);
Feeding (driven by servo motor and driven by grinding ball screw for pipe feeding and positioning);
Rotating pipe (driven by servo motor, using planetary reducer and sprocket chain drive to rotate and position pipe fittings);
Core pulling (air driven, used for bending of thin-wall and small radius pipe fittings, optional closing);
Equipment Characteristics
Mitsubishi plc+ self developed control system
The CNC pipe bender adopts the CNC system independently developed by Mitsubishi plc+ to find the structural logic through the specially designed origin, so as to minimize the equipment accuracy error caused by each return to the origin.
This machine can also use absolute value servo system to realize full closed-loop control with upper computer.
Perfect alarm prompt function of pipe bender
The control system of this machine is designed with various kinds of alarm prompt functions, which is convenient to quickly find out the causes of equipment failure and shutdown, and avoid equipment damage caused by errors.
Extensibility of diversified automatic bending workstation
The machine has reserved MES, robot, three coordinate and other interfaces to facilitate the extension and development of automatic workstation.
Rigid transmission to improve accuracy and responsiveness
The bending action of the CNC pipe bender is controlled by servo motor + precision reducer + fine grinding spiral teeth. The whole transmission chain is connected by steel, which further improves the response accuracy of the bending angle.
Gas electric power source environmental protection and energy saving
Compared with the hydraulic pipe bender, the model 14 CNC pipe bender is driven by compressed air and servo motor, which is more energy-saving and environmental friendly, and avoids the problems of high temperature heating and oil leakage of the hydraulic system.
Selection of high-quality accessories and manufacturing of precision parts
The self-made parts of this machine are produced in strict accordance with the manufacturing material and process requirements.
The purchased parts are products of famous brands such as Taiwan and Japan to ensure the quality of the equipment.
Video Presentation
This video shows the automatic bending process of 18mm stainless steel pipe. The pipe fittings include 3 spatial bends. The equipment automatically carries out feeding and pipe turning positioning. The bending is completed automatically. The overall bending action is accurate and fast.
Equipment Parameters
Model
18CNC-3A1S
Controller
PLC
MaxBending size
18*1.5mm
Input mode
Touch screen human-computer interactive input
MaxBending Speed
185°/sec
Working Pressure
Max 14Mpa
MaxBending Radius
160mm
Equipment Size
3650*750*1250mm
MaxFeeding Speed
1050mm/sec
MaxRevolve Speed
360°/sec
Application Scheme
+8618506185021
18506185021@163.com
Jiangong Avenue, Nanfeng Town, Zhangjiagang City, Jiangsu Province
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